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Zone picking is an order fulfillment method in warehouse operations where pickers are assigned to specific zones, and each zone handles only the items located within that area for an order.
Zone picking refers to a warehouse strategy that divides the space into zones, each managed by specific staff or automated systems. Multiple pickers handle different parts of an order within their zones, reducing travel time and increasing efficiency. Orders are later consolidated or moved between zones, often using conveyors, making this approach ideal for large-scale operations.
Zone picking works by organizing your warehouse into specific zones, with each assigned to a picker or a team. Instead of walking the entire warehouse, pickers focus on their designated zones, increasing speed and accuracy.
It benefits your business by reducing labor costs, improving workflow, and ensuring faster order fulfillment. Zone picking is especially useful for operations with high order volumes, enhancing efficiency and customer satisfaction.
Buske Logistics is a Top 40 3PL with over 35 warehouses across North America, specializing in warehousing, transportation, and value-added services. We provide tailored logistics solutions serving major Fortune 500 companies.
Zone picking enhances efficiency in warehouses, particularly those with a high volume of SKUs and large orders. By assigning pickers to specific zones, businesses minimize travel time, reduce employee fatigue, and speed up order fulfillment. This system also allows for better labor management, as zones can be adjusted based on workload and order patterns.
For example, a retail distribution center may implement zone picking to handle seasonal spikes in demand. By splitting the warehouse into zones for clothing, accessories, and footwear, pickers focus solely on their assigned areas, ensuring fast and accurate order completion while maintaining a smooth workflow.
